Case 1: Application of KOZA KZH-JR620 handling robot in loading and unloading gear parts
The customer request
l Gear blank weight 2 ~ 6kg, combined with gear processing technology, gear parts in the lathe and machining center automatic loading and unloading;
l Loading and unloading system has strong flexibility, can be used for a variety of specifications of the workpiece;
l According to the production rhythm of parts processing, reasonable layout, to ensure output.
The solution
l Multi-station ring storage rack, each station positioning mechanism can be adjusted, clamping can be adjusted or replaced, to adapt to a variety of specifications of the workpiece;
l One robot works on two lathes, and one robot works on and off two machining centers. The two robots transport the workpiece through the belt line to form an automatic production line.
l Use KOZA production line unit control system to manage the communication between robots and machine tools, robots and storage racks, robots and belt lines and other related equipment, and manage the calculation of production capacity and the statistics of equipment utilization rate.
Application effect
l Production line to meet the processing requirements of various specifications of the workpiece; It has the advantages of convenient operation, high efficiency and high workpiece quality.
l Robots instead of manual loading and unloading, one person can manage 2 ~ 3 similar production lines; Operators from the heavy, monotonous work environment to release labor, save labor costs;
l Production line unit control system realizes high-speed connection of machine tools, industrial robots and auxiliary operation equipment of production line, and presents the production progress and product quality status of production line in real time, so as to make the information of the whole production line transparent.
